OH Consultant

Respiratory Protective Equipment Fit Testing in Australia

RPE fit testing verifies that tight-fitting respiratory protective equipment (respirators, half-face masks, full-face masks) achieves an adequate seal on each individual wearer. Quantitative fit testing (QNFT) uses a particle-counting instrument to measure the fit factor, while qualitative fit testing (QLFT) uses taste or odour sensitivity to detect leakage.

Every worker assigned a tight-fitting respirator must pass a fit test before first use, when changing to a different model or size, and at regular intervals. Fit testing is a regulatory requirement under WHS Regulations where RPE is specified as a control measure.

OHConnect fit testing practitioners carry calibrated PortaCount or equivalent instruments, maintain records of fit test results, and advise on alternative mask models where a worker fails the initial fit test.

When You Need This Service

  • Workers are assigned tight-fitting respirators for the first time
  • A different make, model, or size of respirator is being introduced
  • Annual or biennial fit test renewals are due
  • Workers have experienced weight change, dental work, or facial surgery
  • Exposure monitoring indicates RPE is a critical control measure
  • A regulator requires evidence of fit testing records

Applicable Standards

AS/NZS 1715 Selection, Use, and Maintenance of Respiratory Protective Equipment
AS/NZS 1716 Respiratory Protective Devices
OSHA 29 CFR 1910.134 Respiratory Protection (reference methodology)
Safe Work Australia Code of Practice: How to Manage Work Health and Safety Risks

Common Industries

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